Yamaha XS650E 1978 1979 1980 1981 Repair Service Manual

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This workshop service manual for the Yamaha XS650E covers repair and overhaul procedures for the specified years. It is designed for use by mechanical technicians familiar with general automobile practices and is useful for both professional mechanics and DIY enthusiasts.

The manual includes instructions on components manufactured for the Yamaha XS650E, as well as repairs of proprietary components with instructions from respective manufacturers. It provides reliable information and emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It offers diagnostic and repair procedures, making it possible for individuals to perform maintenance and repairs on their Yamaha XS650E, potentially saving time and money. Safety equipment and precautions are emphasized, along with the use of recommended or required special tools for adjustments or repairs.

This service manual contains specifications and procedures available in an authorized Yamaha XS650E dealer service department, covering areas such as tune-ups, maintenance, removal & install procedures, fuel system, ignition, lubrication system, exhaust, electrical system, and more extensive repairs involving engine and transmission disassembly.

The content of the manual depicts parts and procedures applicable to the product at the time of writing, and it is available in English as a .PDF file format for electronic delivery via email.

  • General Information
  • Maintenance
  • Lubrication
  • Heating
  • Ventilation
  • Air Conditioning
  • Suspension
  • Front Suspension
  • Rear Suspension
  • Wheel
  • Tire System
  • Differential
  • Driveline
  • Drive Shaft
  • Transfer Case
  • Brakes
  • Engine
  • Engine Mechanical
  • Engine Cooling
  • Engine Fuel
  • Engine Electrical
  • Ignition System
  • Starting
  • Charging System
  • Emissions
  • Engine Exhaust
  • Engine Lubrication
  • Engine Speed Control System
  • Clutch
  • Cooling
  • Electronic Control Modules
  • Engine Systems
  • Heated Systems
  • Horn
  • Ignition Control
  • Instrument Cluster
  • Lamps
  • Power Systems
  • Restraints
  • Speed Control
  • Transmission
  • Exhaust System
  • Body Structure
  • Seats
  • Security and Locks
  • Air Bag System
  • Exterior Trim
  • Interior Trim
  • Frame
  • Bumpers
  • Fuel System
  • Steering
  • Transmission and Transfer Case
  • Tires
  • Wheels
  • Body
  • Heating
  • Air Conditioning
  • Emissions Control
  • Engine Removal
  • Engine Installation
  • Final Drive
  • Electrical System
  • Air cleaner element renewal
  • Air cleaner temperature control check
  • Auxiliary drivebelt check
  • Battery electrolyte level check
  • Battery terminal check
  • Brake hydraulic fluid renewal
  • Brake hydraulic system seal and hose renewal
  • Brake pipe and hose check
  • Choke adjustment check
  • Contact breaker point renewal and distributor lubrication
  • Crankcase ventilation system check
  • Emission control filter element renewal
  • Engine coolant renewal
  • Engine idle speed check
  • Engine oil and filter renewal
  • Engine valve clearance check - OHV engines
  • Exhaust system check
  • Fluid leak check
  • Fluid level checks
  • Front and rear brake pad/shoe check
  • Front wheel alignment check
  • Gearbox oil level check
  • Handbrake check
  • Hinge and lock check and lubrication
  • HT lead, distributor cap
  • ignition circuit check
  • Ignition timing
  • contact breaker gap (dwell angle) check
  • Intensive maintenance
  • Mixture adjustment check
  • Road test
  • Roadwheel security check
  • Seat belt check
  • Spark plug check
  • Spark plug renewal
  • Steering and suspension security check
  • Throttle damper operation check
  • Timing belt renewal
  • Tyre checks
  • Underbody inspection
  • Wiper blade check
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