This workshop service manual is designed for the Yamaha XTZ660 for the years 1993, 1994, 1995, and 1996. It is intended for use by mechanical technicians familiar with service procedures related to BRP products and covers repair and overhaul of the vehicle. The manual assumes the technician is well-versed in general automobile practices and emphasizes the special aspects of the product to enable the provision of quality service.
It includes instructions on components manufactured for the Yamaha XTZ660 for the specified years and incorporates instructions from respective component manufacturers for proprietary components. The manual aims to provide reliable information and procedures for routine maintenance, servicing, diagnostic, and repair procedures.
Whether for professional mechanics or DIY enthusiasts, this manual offers valuable information and procedures for tune-ups, maintenance, removal and installation, assemblies and disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, and more. It also covers more extensive repairs involving engine and transmission disassembly.
It is important to observe safety precautions and use the recommended safety equipment and tools, including a torque wrench for fastener tightening. The manual also refers to special tools often identified by their Yamaha XTZ660 special tool number and illustrated.
Owning and referring to this manual will provide the necessary instructions for any repair the Yamaha XTZ660 may require. The content depicts parts and procedures applicable to the product at the time of writing and is available in English as a .PDF file for electronic delivery via email.
General maintenance tags for this workshop service manual include air cleaner element renewal, battery terminal check, brake hydraulic fluid renewal, choke adjustment check, engine coolant renewal, engine oil and filter renewal, exhaust system check, fluid leak check, front and rear brake pad/shoe check, road test, spark plug check, timing belt renewal, and more.
