Yamaha YFM660FR Grizzly 2002-2005 Workshop Service Manual

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This workshop repair service manual is designed to cover the repair and overhaul of Yamaha YFM660FR Grizzly for the years 2002, 2003, 2004, and 2005. It is suitable for both professional mechanics and DIY enthusiasts. The manual includes comprehensive instructions on various components such as tune-ups, maintenance, removal and installation procedures, assemblies and disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, and body repairs. It also covers more extensive repairs involving engine and transmission disassembly, providing the most reliable information to help maintain and repair the vehicle.

Additionally, this manual provides specifications and procedures available in an authorized Yamaha YFM660FR Grizzly dealer service department. It offers diagnostic and repair procedures for routine maintenance and servicing, enabling individuals to save time and money by performing simpler jobs themselves. Safety equipment and precautions are emphasized, along with the use of recommended special tools for adjustments or repairs. The manual aims to make the owner better informed and capable of performing repairs like a professional automotive technician.

Language: English

File Format: .PDF

This is an electronic delivery via email and is printable. Please note that this is a form, not a hard copy.

  • General Information for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Maintenance for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Lubrication for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Heating for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Ventilation for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Air Conditioning for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Suspension for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Front Suspension for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Rear Suspension for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Wheel for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Tire System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Differential for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Driveline for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Drive Shaft for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Transfer Case for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Brakes for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Mechanical for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Cooling for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Fuel for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Electrical for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Ignition System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Starting for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Charging System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Emissions for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Exhaust for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Lubrication for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Speed Control System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Clutch for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Cooling for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Electronic Control Modules for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Systems for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Heated Systems for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Horn for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Ignition Control for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Instrument Cluster for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Lamps for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Power Systems for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Restraints for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Speed Control for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Transmission for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Exhaust System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Body Structure for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Seats for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Security and Locks for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Air Bag System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Exterior Trim for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Interior Trim for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Frame for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Bumpers for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Fuel System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Steering for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Transmission and Transfer Case for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Tires for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Wheels for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Body for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Heating for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Air Conditioning for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Emissions Control for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Removal for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Engine Installation for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Final Drive for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Electrical System for Yamaha YFM660FR Grizzly 2002 2003 2004 2005
  • Air cleaner element renewal
  • Air cleaner temperature control check
  • Auxiliary drivebelt check
  • Battery electrolyte level check
  • Battery terminal check
  • Brake hydraulic fluid renewal
  • Brake hydraulic system seal and hose renewal
  • Brake pipe and hose check
  • Choke adjustment check
  • Contact breaker point renewal and distributor lubrication
  • Crankcase ventilation system check
  • Emission control filter element renewal
  • Engine coolant renewal
  • Engine idle speed check
  • Engine oil and filter renewal
  • Engine valve clearance check - OHV engines
  • Exhaust system check
  • Fluid leak check
  • Fluid level checks
  • Front and rear brake pad/shoe check
  • Front wheel alignment check
  • Gearbox oil level check
  • Handbrake check
  • Hinge and lock check and lubrication
  • HT lead, distributor cap
  • Ignition circuit check
  • Ignition timing
  • Contact breaker gap (dwell angle) check
  • Intensive maintenance
  • Mixture adjustment check
  • Road test
  • Roadwheel security check
  • Seat belt check
  • Spark plug check
  • Spark plug renewal
  • Steering and suspension security check
  • Throttle damper operation check
  • Timing belt renewal
  • Tyre checks
  • Underbody inspection
  • Wiper blade check
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