Yamaha YFM660RN Raptor 2001-2005 Workshop Service Manual

This workshop repair service manual is designed to cover the repair and overhaul of Yamaha YFM660RN Raptor for the years 2001 to 2005. It is a comprehensive guide that assumes the technician is well-versed in general automobile practices. The manual emphasizes the special aspects of the product, providing instructions on components manufactured for Yamaha YFM660RN Raptor and repairs of proprietary components. It also includes tune-ups, maintenance, removal and installation procedures, assemblies and disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repair involving engine and transmission disassembly.

The manual aims to provide the most reliable information to help both professional mechanics and DIY enthusiasts get the best value from their Yamaha YFM660RN Raptor. It contains specifications and procedures available in an authorized Yamaha dealer service department, offering diagnostic and repair procedures for routine maintenance and servicing. By using this manual, individuals can save time and money by avoiding the expense of a shop and be better informed to perform maintenance and repairs like a professional automotive technician.

It is essential to use safety equipment and observe safety precautions when working on the Yamaha YFM660RN Raptor, including the use of a torque wrench to ensure that fasteners are tightened according to specifications. The text also refers to special tools that are recommended or required to accomplish adjustments or repairs, often identified by their Yamaha YFM660RN Raptor special tool number and illustrated.

This workshop service manual is available in English as a .PDF file format and is delivered electronically via email. It covers general information, maintenance, lubrication, heating, ventilation, air conditioning, suspension, front and rear suspension, wheel, tire system, differential, driveline, drive shaft, transfer case, brakes, engine, engine mechanical, engine cooling, engine fuel, engine electrical, ignition system, starting, charging system, emissions, engine exhaust, engine lubrication, engine speed control system, clutch, cooling, electronic control modules, engine systems, heated systems, horn, ignition control, instrument cluster, lamps, power systems, restraints, speed control, transmission, exhaust system, body structure, seats, security and locks, air bag system, exterior trim, interior trim, frame, bumpers, fuel system, steering, transmission and transfer case, tires, wheels, body, heating, air conditioning, emissions control, engine removal, engine installation, final drive, and electrical system.

Additionally, the manual covers general maintenance tasks such as air cleaner element renewal, air cleaner temperature control check, auxiliary drive belt check, battery electrolyte level check, battery terminal check, brake hydraulic fluid renewal, brake hydraulic system seal and hose renewal, brake pipe and hose check, choke adjustment check, contact breaker point renewal and distributor lubrication, crankcase ventilation system check, emission control filter element renewal, engine coolant renewal, engine idle speed check, engine oil and filter renewal, engine valve clearance check, exhaust system check, fluid leak check, fluid level checks, front and rear brake pad/shoe check, front wheel alignment check, gearbox oil level check, handbrake check, hinge and lock check and lubrication, HT lead, distributor cap, ignition circuit check, ignition timing, contact breaker gap (dwell angle) check, intensive maintenance, mixture adjustment check, road test, road wheel security check, seat belt check, spark plug check and renewal, steering and suspension security check, throttle damper operation check, timing belt renewal, tyre checks, underbody inspection, and wiper blade check.