ZF AS TRONIC Transmission Gearbox Workshop Repair Manual

• 10 AS 2301
• 12 AS 2301
• 16 AS 2601
• Repair level 3

Preparatory work

• Clutch actuator
• Removal
• Fitting
• Output flange
• Removal
• Fitting
• Output cover
• Removal
• Fitting
• Removing and fitting range-change housing
• Removing range-change housing
• Main shaft - planetary carrier clearance setting
• Fitting range-change housing
• Dismantling range-change housing
• Assembling range-change housing
• Planetary carrier
• Dismantling planetary carrier
• Initial assembly of sun gear
• Initial assembly of planetary gear set
• Sub-assembly of planetary gear set
• Moving transmission without range-change group (planetary group) into horizontal position
• Transmission actuator
• Removal
• Fitting
• Dismantling transmission actuator
• Assembling transmission actuator
• Programming transmission actuator
• Moving transmission into vertical position
• Clutch release mechanism
• Removal of release fork
• Fitting release fork
• Connection plate
• Removing connection plate
• Measuring connection plate
• Fitting connection plate
• Housing I
• Removing housing I
• Dismantling housing I
• Assembling housing I
• Fitting housing I
• Shaft pack
• Removing shaft pack
• Installing shaft pack
• Input shaft
• Dismantling input shaft
• Dismantling / assembling synchronize
• Assembling input shaft
• Main shaft
• Dismantling main shaft
• Assembling main shaft
• Countershaft
• Removing countershafts
• Fitting countershafts
• Selector shaft
• Dismantling selector shaft
• Assembling selector shaft
• Housing II
• Dismantling housing II
• Assembling housing II