Get the comprehensive service manual for the 2012 Arctic Cat 425 ATVs. This manual is an essential resource for both professional mechanics and DIY enthusiasts. It covers a wide range of topics and is broken down into the following sections:
General Information
General Specifications
Torque Specifications
Torque Conversions (ft-lb/N-m)
Break-In Procedure
Gasoline - Oil - Lubricant
Genuine Parts
Preparation For Storage
Preparation After Storage
Periodic Maintenance
Periodic Maintenance Chart
Lubrication Points
Air Filter
Valve/Tappet Clearance
Testing Engine Compression
Spark Plug
Liquid Cooling System
Muffler/Spark Arrester
Adjusting Throttle Cable
Adjusting Engine RPM (Idle)
Engine/Transmission Oil - Filter
Front Differential/Rear Drive Lubricant
Tires
Driveshaft/Coupling
Nuts/Bolts/Cap Screws
Ignition Timing
Lights
Shift Lever
Frame/Welds/Racks
Hydraulic Brake Systems
Burnishing Brake Pads
Engine/Transmission
Troubleshooting
Removing Engine/Transmission
Top-Side Components
Removing Top-Side Components
Servicing Top-Side Components
Installing Top-Side Components
Left-Side Components
Removing Left-Side Components
Servicing Left-Side Components
Installing Left-Side Components
Right-Side Components
Removing Right-Side Components
Servicing Right-Side Components
Installing Right-Side Components
Center Crankcase Components
Separating Crankcase Halves
Disassembling Crankcase Half
Servicing Center Crankcase Components
Assembling Crankcase Half
Joining Crankcase Halves
Installing Engine/Transmission
Fuel/Lubrication/Cooling
Electronic Fuel Injection
Throttle Body
Throttle Cable Free-Play
Gas Tank
Oil Filter/Oil Pump
Testing Oil Pump Pressure
Liquid Cooling System
Electric Fuel Pump/Fuel Level Sensor
Troubleshooting
Electrical System
Electrical Connections
Battery
RPM Limiter
Testing Electrical Components
Accessory Receptacle/Connector
Brakelight Switch (Pressure)
Fan Motor
Fuse Block/Power Distribution Module
Ignition Coil
Speed Sensor
Ignition Switch
Handlebar Control Switches
Front Drive Selector Switch
Front Drive Selector Actuator
Gear Position Switch
Stator Coil
Starter Relay
Starter Motor
Electronic Control Unit (ECU)
Regulator/Rectifier
Lights
Ignition Timing
Tilt Sensor
Throttle Position Sensor (TPS)
Diagnostic Trouble Codes (DTC)
Troubleshooting
Drive System
Front Drive Actuator
Front Differential
Drive Axles
Rear Gear Case
Hub
Hand Brake Lever/Master Cylinder Assembly
Hydraulic Brake Caliper
Troubleshooting Drive System
Troubleshooting Brake System
Suspension
Shock Absorbers
Front A-Arms
Rear A-Arms
Wheels and Tires
Troubleshooting
Steering/Frame/Controls
Steering Post/Tie Rods
LCD Gauge
Handlebar Grip
Throttle Control
Steering Knuckles
Measuring/Adjusting Toe-Out
Front Rack
Front Bumper Assembly (acprc)
Front Body Panel/Fender
Exhaust System
Rear Body Panel/Rack
Seat
Troubleshooting
This manual is designed for easy navigation with bookmarked chapters. It contains notes, cautions, and warnings throughout each chapter to pinpoint critical service information. Numbered instructions and bold figured numbers guide you through every repair procedure in a step-by-step fashion. Detailed illustrations, exploded diagrams, drawings, and photos are included to assist in the repair process. The numbered table of contents makes it easy to find the information you need fast.
