This workshop service manual is designed for the Buell S1 Lightning for the years 1996, 1997, 1998, and 1999. It is intended for use by professional mechanics and DIY enthusiasts who are familiar with general automobile practices.
The manual covers repair and overhaul procedures specific to the Buell S1 Lightning, including instructions on components manufactured for these models. It also incorporates instructions from component manufacturers for proprietary components, enabling technicians to understand their functions and judge the car's performance as a whole.
Emphasizing particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE, this manual provides reliable information and procedures for routine maintenance, servicing, diagnostic, and repair procedures.
For those considering DIY maintenance and repair, it is essential to use safety equipment and observe safety precautions, including the use of a torque wrench to ensure that fasteners are tightened according to specifications. Special tools recommended or required for adjustments or repairs are also identified in the text.
Owning and referring to this manual will enable Buell S1 Lightning owners to be better informed and make repairs like professional automotive technicians. The manual contains all necessary instructions for tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, and more extensive repairs involving engine and transmission disassembly.
This is an electronic delivery via email and is printable. The content of the manual depicts parts and/or procedures applicable to the particular product at the time of writing.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
