This workshop service manual is designed for the Harley Davidson Sportster models from 1959 to 1969. It is intended for use by mechanical technicians familiar with service procedures for BRP products. The manual covers repair and overhaul procedures for these cars, assuming the technician is well-versed in general automobile practices.
The manual includes instructions on components manufactured for the specified models and incorporates instructions from respective component manufacturers for proprietary components. It provides reliable information and emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It offers diagnostic and repair procedures, making it useful for both professional mechanics and DIY enthusiasts. The manual also emphasizes the importance of safety equipment and precautions when working on the vehicles, including the use of a torque wrench and special tools for adjustments or repairs.
Owners will find that referring to this manual will enable them to be better informed and make repairs like a professional automotive technician. It contains all necessary instructions for tune-ups, maintenance, removal & installation procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.
This is an electronic delivery via email and is printable. The content of the manual depicts parts and/or procedures applicable to the particular product at the time of writing.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
