HITACHI EX120-2 Excavator Service Manual

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The Hitachi EX120-2 Excavator Service Manual is a comprehensive resource for both professional mechanics and DIY enthusiasts. It consists of two main sections: the Technical Manual (Troubleshooting) and the Workshop Manual.

The Technical Manual provides essential technical information required for operational performance tests and troubleshooting procedures. On the other hand, the Workshop Manual contains the necessary technical details for the maintenance and repair of the machine, including tools and devices required, maintenance standards, and removal/installation and assemble/disassemble procedures.

The Technical Manual is divided into several sections:

  • Section 1 - Specification
    • Group 1 General Information
    • Group 2 Dimensions and Weights
    • Group 3 Fuels and Lubricants
    • Group 4 Interchangeability
  • Section 2 - Upperstructure
    • Group 1 Layout
    • Group 2 Tanks
    • Group 3 Pump Device
    • Group 4 Pipings
    • Group 5 Swing Device
    • Group 6 Pilot Valve
    • Group 7 Solenoid Valve
    • Group 8 Lock Valve
    • Group 9 Shockless Valve
    • Group 10 Accumulator
  • Section 3 - Undercarriage
    • Group 1 Swing Bearing
    • Group 2 Travel Device
    • Group 3 Center Joint
    • Group 4 Adjuster
    • Group 5 Component Layout
  • Section 4 - Electrical System
    • Group 1 Component Location
    • Group 2 Engine Control System
    • Group 3 Monitor
    • Group 4 Circuit Operation
    • Group 5 Inspection and Maintenance
  • Section 5 - Hydraulic System
    • Group 1 General
    • Group 2 Control System
    • Group 3 Control Circuit
  • Section 6 - Operational Performance Test
    • Group 1 Introduction
    • Group 2 Standard
    • Group 3 Engine Test
    • Group 4 Excavator Test
    • Group 5 Hydraulic Component Test
    • Group 6 Basic Performance Check
  • Section 7 - Troubleshooting
    • Group 1 Diagnosing Procedure
    • Group 2 Connector
    • Group 3 Troubleshooting A
    • Group 4 Troubleshooting B
    • Group 5 Troubleshooting C
    • Group 6 Harness Check
    • Electrical and Hydraulic schematics

The manual is available in a .PDF file format with a total of 451 pages and a size of 32Mb. It is presented in English and includes specifications, diagrams, actual real photo illustrations, and schemes. The digital format allows for efficient searching and printing of specific pages as needed.

For any inquiries or if you are in search of a specific manual, feel free to reach out. Have a great day!

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