Isuzu A-4JG1 Diesel Engine 1999-2005 Repair Service Manual

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Description

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This workshop service manual is designed for the Isuzu A-4JG1 Diesel Engine from 1999-2005. It is intended for experienced mechanics who are already familiar with the BRP products and general automotive practices.

This manual provides detailed repair and overhaul procedures specifically tailored to the Isuzu A-4JG1 Diesel Engine. It includes instructions on components manufactured for this engine, as well as any proprietary components whose instructions are included in this manual. By understanding these instructions, technicians will be able to properly judge the performance of the car as a whole.

The aim of this manual is to help Isuzu A-4JG1 Diesel Engine owners get the most value from their vehicle. It covers a wide range of specifications and procedures, including tune ups, maintenance, removal/install procedures, assemblies/disassemblies, fuel system, ignition, lubrication system, exhaust system, electrical system, and more. In addition, it provides diagnostic and repair procedures for troubleshooting.

By using this manual, Isuzu A-4JG1 Diesel Engine owners can save time and money by performing simpler jobs themselves, rather than relying on a dealer. However, it is crucial to observe safety precautions and use proper equipment, including a torque wrench for tightening fasteners according to specifications.

Throughout the manual, special tools recommended for adjustments or repairs are identified by their Isuzu A-4JG1 Diesel Engine special tool number and illustrated.

Owning and referring to this manual will allow Isuzu A-4JG1 Diesel Engine owners to be better informed and perform repairs with the knowledge and skill of a professional automotive technician.

The information in this manual is accurate and complete, providing all necessary instructions for any repair the Isuzu A-4JG1 Diesel Engine may require.

  • Tune ups
  • Maintenance
  • Removal & install procedures
  • Assemblies & disassemblies
  • Fuel system
  • Ignition
  • Lubrication system
  • Exhaust
  • Electrical system
  • Body
  • And more extensive repair involving ENGINE and TRANSMISSION disassembly

Specification

This is a FORM NOT A HARD COPY!!!

FAST and FREE ELECTRONIC DELIVERY via Email!!!

Language: English

Printable: Yes

File Format: .

The content of this service manual reflects the parts and procedures applicable to the Isuzu A-4JG1 Diesel Engine at its time of writing.

General Maintenance: (Listed Below)

Air cleaner element renewal

Air cleaner temperature control check

Auxiliary drivebelt check

Battery electrolyte level check

Battery terminal check

Brake hydraulic fluid renewal

Brake hydraulic system seal and hose renewal

Brake pipe and hose check

Choke adjustment check

Contact breaker point renewal and distributor lubrication

Crankcase ventilation system check

Emission control filter element renewal

Engine coolant renewal

Engine idle speed check

Engine oil and filter renewal

Engine valve clearance check - OHV engines

Exhaust system check

Fluid leak check

Fluid level checks

Front and rear brake pad/shoe check

Front wheel alignment check

Gearbox oil level check

Handbrake check

Hinge and lock check and lubrication

HT lead, distributor cap

ignition circuit check

Ignition timing

contact breaker gap (dwell angle) check

Intensive maintenance

Mixture adjustment check

Road test

Roadwheel security check

Seat belt check

Spark plug check

Spark plug renewal

Steering and suspension security check

Throttle damper operation check

Timing belt renewal

Tyre checks

Underbody inspection

Wiper blade check

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