Original Illustrated Factory Workshop Manual for Jungheinrich JETI Electric Three-way StockPicker Type EKX.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
EKX-410 (11.2003-05.2012)
Format: 720 Pages
Language: English
Contents:
Using the truck for the first time
Operating Instructions
A Correct use and application of the truck
B Truck Description
1 Application
2 Assemblies and Operational Description
2.1 Truck
3 Standard Version Specifications
3.1 Performance data
3.2 Dimensions (as per data plate)
3.3 EKX 410 mast version
3.4 EKX 513 515 mast version
3.5 EN norms
3.6 Conditions of use
4 Identification points and data plates
4.1 Truck data plate
4.2 Capacity
C Transport and Commissioning
1 Transport
2 Lifting by crane
2.1 Crane points
2.2 Lifting the battery by crane
3 Securing the Truck for Transport.
3.1 Basic truck transport safety
3.2 Mast transport safety
3.3 Mast assembled
3.4 Transport retaining device: truck with folded mast (EKX 513 - 515)
4 Commissioning
4.1 Moving the truck without a battery
4.2 Installing and removing the mast
5 Commissioning
D Battery Maintenance, Charging & Replacement
1 Safety Regulations for handling acid batteries
2 Battery types
3 Charging the battery
4 Battery removal and installation
5 Battery checking condition and acid level
6 Battery discharge indicator
E Operation
1 Safety Regulations for the Operation of Forklift Trucks
2 Operating and Display Equipment
2.1 Operating and display equipment on control panel
2.2 Display unit controls and displays
2.3 Lower range symbols and keys
2.4 Truck operational status symbols
3 Starting up the truck
4 Lift truck operation
4.1 Safety regulations for truck operation
4.2 Travelling, Steering, Braking
4.3 Lifting Lowering Reaching Traversing outside the rack aisles
4.4 Lifting Lowering Reaching Traversing inside the rack aisles
4.5 Order picking and stacking
4.6 Park the truck securely
5 Troubleshooting
F Maintenance of the forklift truck
1 Operational safety and environmental protection
2 Maintenance Safety Regulations
3 Servicing and inspection
4 EKX maintenance checklist
4.1 Lubrication Schedule
4.2 Fuels, coolants and lubricants
5 Maintenance and Repairs
5.1 Preparing the truck for maintenance and repairs
5.2 Securing the drivers position carriage
5.3 Maintaining the lift chains
5.4 Inspecting the lift chains
5.5 Hydraulic oil
5.6 Hydraulic hoses
5.7 Checking the brake fluid (EKX 513 - 515)
5.8 Checking electrical fuses (EKX 410)
5.9 Checking electrical fuses (EKX 513 - 515)
5.10 Recommissioning
6 Decommissioning the forklift truck
6.1 Prior to decommissioning:
6.2 During decommissioning:
6.3 Recommissioning
7 Safety checks to be performed at regular intervals and following any unusual incidents
8 Final de-commissioning, disposal
Technical Description of Components
Notes on how to avoid accidents and material damage
Overview of components
A Overview
Control panel
Cabin
Drive compartment
Wire guidance
B Drive system
Electric motor (1 M1)
D Brake system
Magnetic brake
Operational description
Emergency recovery
E Wheel
Wheel bearings, load wheel
F Steering system
Steering system components
Steering system electric motor (3M1)
Sensor system 1
Potentiometer 3U9, 8U28 and 8U29
Distance sensor
Angle sensor 3U9, 8U28 and 8U29
Sensor system 2
Steering wheel transmission table
G Mast
Mast sensor system
Sensor bearing
Power supply to sensor bearing
Attachment
Aux. lift sensor system
Sideshift sensor system
Swivel sensor system
I Hydraulic system
Setting and bleeding
Overpressure setting
Suctioning the hydraulic system
Hydraulic motor (2M1)
Hydraulic control block H1 assembly (drive compartment)
Hydraulic control block H2 assembly (cabin)
J Electrical system
Component Arrangement
Operational description
Computer
RIO A (A2) drive compartment computer
RIO C (A3) cabin computer
Drive compartment and cabin computer error flashing codes
I.O junction (A11)
Power Supply - Fuses in Computer
Control panel computer A4
Input/Output
Communication
Displays
Control panel computer error flashing codes
Drive compartment travel switch distributor (U14)
Cabin distributor (U12)
General Description of Controller and Drive System
Operating principles of three-phase drive system
Operational description of lift, travel and steering drive three-phase controller
