This workshop service manual is designed for repair work on the Kawasaki KLX125 KLX-125 from 2003 to 2006. It provides all the necessary data, characteristics, instructions, and methodology to perform repair interventions on the vehicle and its components.
The manual includes special notes, important points, service data, precautions, etc. that are needed for the maintenance, adjustments, service, removal and installation of vehicle components. It contains the most detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams for every service repair procedure.
With this manual, you can quickly and easily repair or make adjustments to your Kawasaki KLX125 KLX-125. It is intended as a handy, easy-to-read reference book for mechanics and DIY persons. It provides comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures, laid out with individual steps in sequential order.
The manual contains detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure. It also includes adjustment and repair operations with reference to service tool numbers, showing the tool in use where needed.
You can view this manual on any computer and it can be zoomed and printed. It has been specially prepared to be easily understood, even by relatively new personnel, and is suitable for disassembling and maintaining the vehicle.
For complete service and repair instructions for the Kawasaki KLX125 KLX-125 from 2003 to 2006, this manual is essential. It provides general descriptions for accomplishing service and repair work with tested, effective techniques. Following them will help ensure reliability and customer satisfaction.
The manual also includes information on construction and function, troubleshooting, servicing specifications, tightening torque, checking and adjusting, disassembling and assembling, and servicing procedures and precautions.
While the illustrations in this manual highlight basic interventions, they may not match the specific Kawasaki KLX125 KLX-125 in your possession. However, adjustment and repair operations also include reference to wear limits and relevant data for the Kawasaki KLX125 KLX-125.
To maximize the life of your Kawasaki KLX125 KLX-125, it is important to accurately follow the maintenance requirements in the periodic maintenance chart provided in the service manual. Investigate any problems as soon as possible and use only genuine Kawasaki parts. Follow the procedures in this manual carefully, keep complete records of all maintenance and repairs, and use approved lubricants.
This manual contains technical information regarding the design, function, disassembly, adjusting work, and troubleshooting specific to the Kawasaki KLX125 KLX-125 from 2003 to 2006. It contains precise descriptions supported by photographs, notes, drawings, schematics, exploded and sectional drawings, and adjustment values.
While this manual is primarily intended for trained technicians in properly equipped workshops, it contains enough detail and basic information to make it useful for owners who wish to perform their own maintenance and repair work. It assumes basic knowledge of mechanics and the proper use of tools and workshop procedures.
For more detailed specifications, please see the list below:
Specifications
Vehicle Identification Number (V.I.N.)
Wheels
Front Wheel
Rear Wheel
Tires
Front Brake Master Cylinder and Hand Lever
Front Brake Line
Front Brake Caliper
Brake Pedal
Rear Brake Master Cylinder
Rear Brake Line
Rear Brake Caliper
Fenders
Front Fork
Fork Clamps: Upper and Lower
Steering Head Bearings
Swingarm and Brace
Frame
Rear Shock Absorber
Throttle Control
Clutch Control
Headlamp Assembly and Support Bracket
Footpeg, Heel Guard, and Mount
Sprocket Cover
Belt Guards
Intake Cover
Sidestand
Seat Locks
Engine
Engine Removal
Engine Installation
Cylinder Head
Cylinder and Piston
Lubrication System
Oil Reservoir and Oil Hose Routing
Oil Cooler
Oil Pressure Indicator Switch
Crankcase Breathing System
Oiling System
Oil Pump
Hydraulic Lifters
Gearcase and Cam Gears
Crankcase
Air Cleaner Assembly
Electronic Control Module (ECM)
Throttle Position Sensor (TPS)
Ignition Coil
Fuel Tank
Fuel Pump
Throttle Body
Exhaust System
Starter
Ignition System
Ignition/Headlamp Key Switch
Spark Plug Cables
Charging System
Battery Cables
Voltage Regulator
Alternator
Turn Signal Flasher, Front Turn Signals, Rear Turn Signals
Headlight, Tail Lamp
Main Fuse and Fuses
Wiring Diagrams
And much more...
Please note that this manual is complete and intact with no missing or corrupt pages or sections.
This manual is known by several names, including Service Service Manual, Service Repair Manual, Service Workshop Manual, and Service Shop Manual.
Overall, this manual for the Kawasaki KLX125 KLX-125 from 2003 to 2006 is a valuable resource for both trained technicians and owners looking to perform basic maintenance and repair work on their vehicle.
