This workshop service manual for the KTM 200 EXC EXC SIX DAYS covers the years 1999-2006 and provides comprehensive data, characteristics, instructions, and methodology for repair interventions on the vehicle and its components. It includes special notes, important points, service data, precautions, and detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams from bumper to bumper. This manual is intended as a handy, easy-to-read reference book for both professional mechanics and DIY enthusiasts.
The manual is available in .PDF format and is printable. It can be viewed on any computer, zoomed, and printed. It has been specially prepared to ensure that even relatively new personnel can give satisfactory after-services to customers as well as disassemble and maintain the vehicle. All service and repair instructions are included, and it provides general descriptions for accomplishing service and repair work with tested, effective techniques.
Information on construction, function, troubleshooting, servicing specifications, tightening torque, checking and adjusting, disassembling and assembling, and servicing is included. The manual is divided into groups containing general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components. The illustrations in the manual are used to highlight the fundamental principles and procedures of basic interventions.
To maximize the life of the vehicle, it is important to accurately follow the maintenance requirements, investigate unusual noises and changes in riding characteristics, use genuine parts, follow procedures carefully, keep complete records of all maintenance and repairs, and use approved lubricants as specified in the manual.
This workshop service manual is designed primarily for use by trained technicians in a properly equipped workshop, but it contains enough detail and basic information to make it useful to the owner who desires to perform basic maintenance and repair work. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary in order to carry out maintenance and repair work satisfactorily.
The manual also contains information about adjusting work and valuable reference data for such adjustment values. All accident prevention guidelines must be strictly observed, and a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary to perform all repairs listed in this manual.
This workshop service manual is 100% complete and intact, with no missing or corrupt pages/sections. It provides detailed procedures for servicing and repairing vehicles using safe, effective methods, and contains many notes, cautions, and warnings which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.
For a full list of components and systems covered, please refer to the manual.
