This workshop service manual is designed to provide comprehensive repair instructions for the KTM 250 SX-F models from 2005 to 2010. It contains all the necessary data, characteristics, instructions, and methodology for repairing the vehicle and its components.
This manual includes special notes, important points, service data, precautions, and more for the maintenance, adjustments, service, removal, and installation of vehicle components. It provides detailed step-by-step procedures, explanations, and pictorial diagrams for every service repair procedure.
The manual is printable and can be viewed on any computer. It also includes information on service tools, wear limits, adjustment values, and more. Follow the instructions carefully and use the correct tools and lubricants to ensure safe and reliable operation.
To maximize the life of your KTM 250 SX-F, follow the maintenance requirements in the periodic maintenance chart. Investigate and rectify any problems promptly and use genuine KTM parts. Keep records of all maintenance and repairs and use approved lubricants.
This manual is intended for trained technicians but contains enough detail and basic information for owners who want to perform basic maintenance and repair work themselves. It requires a basic knowledge of mechanics and the necessary tools.
For specific information about different components and systems of the KTM 250 SX-F, refer to the corresponding section below:
Specifications
Vehicle Identification Number (V.I.N.)
Wheels
Front Wheel
Rear Wheel
Tires
Front Brake Master Cylinder and Hand Lever
Front Brake Line
Front Brake Caliper
Brake Pedal
Rear Brake Master Cylinder
Rear Brake Line
Rear Brake Caliper
Fenders
Front Fork
Fork Clamps: Upper and Lower
Steering Head Bearings
Swingarm and Brace
Frame
Rear Shock Absorber
Throttle Control
Clutch Control
Headlamp Assembly and Support Bracket
Footpeg, Heel Guard, and Mount
Sprocket Cover
Belt Guards
Intake Cover
Sidestand
Seat Locks
Engine
Engine Removal
Engine Installation
Cylinder Head
Cylinder and Piston
Lubrication System
Oil Reservoir and Oil Hose Routing
Oil Cooler
Oil Pressure Indicator Switch
Crankcase Breathing System
Oiling System
Oil Pump
Hydraulic Lifters
Gearcase and Cam Gears
Crankcase
Air Cleaner Assembly
Electronic Control Module (ECM)
Throttle Position Sensor (TPS)
Ignition Coil
Fuel Tank
Fuel Pump
Throttle Body
Exhaust System
Starter
Ignition System
Ignition/Headlamp Key Switch
Spark Plug Cables
Charging System
Battery Cables
Voltage Regulator
Alternator
Turn Signal Flasher, Front Turn Signals, Rear Turn Signals
Headlight, Tail Lamp
Main Fuse and Fuses
Wiring Diagrams
And more...
This service repair manual is complete and intact. It is known by various names such as KTM 250 SX-F 2005-2010 Service manual, KTM 250 SX-F 2005-2010 Service repair manual, KTM 250 SX-F 2005-2010 Service workshop manual, and KTM 250 SX-F 2005-2010 Service shop manual.
Use this manual to ensure complete repair work and maintain your KTM 250 SX-F 2005-2010 in optimum condition. Always follow safety precautions and observe accident prevention guidelines.
Note: The illustrations in the manual may not exactly match the KTM 250 SX-F 2005-2010 in your possession.
