This workshop service manual is designed for the Mercedes W163 M Class covering the years 1998 to 2005. It is intended for use by professional mechanics and DIY enthusiasts familiar with general automobile practices.
The manual provides detailed repair and overhaul procedures specific to the Mercedes W163 M Class, including instructions on components manufactured for these vehicles. It also incorporates instructions from component manufacturers to ensure proper understanding of their functions and the car's overall performance.
Containing reliable information, this manual aims to help users derive the best value from their Mercedes W163 M Class vehicles. It includes specifications and procedures available in authorized Mercedes dealer service departments, emphasizing particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
Useful for routine maintenance, servicing, diagnostic and repair procedures, this manual enables users to save time and money by performing simpler jobs themselves. It also emphasizes the importance of using safety equipment and precautions when working on the vehicles, including the use of recommended or required special tools.
The manual covers a wide range of topics such as tune-ups, maintenance, removal and installation procedures, fuel and ignition systems, lubrication, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.
It is an English language electronic delivery in .OVA file format, and contains information applicable to the Mercedes W163 M Class at the time of writing.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
