
Mercury 90 HP and 120 HP Sport Jet Service manual ( 1993 1994 1995 )
Description
Product Reviews
Q&A
This manual covers the following models:
- Mercury 90 HP Sport Jet (1993 1994 1995)
- Mercury 120 HP Sport Jet (1993 1994 1995)
Whether you are a first-time owner, amateur, or professional technician, this manual is designed to be user-friendly and informative. It provides all the necessary information to perform procedures correctly. Keeping this shop manual handy and referring to it frequently is recommended. Regular preventive maintenance can save time and money by preventing premature failure and unnecessary repairs.
The manual includes the following content:
- Quick Reference Data
- Chapter One: General Information
- Manual organization
- Notes, cautions, and warnings
- Safety first
- Service hints
- Fasteners
- Lubricants
- Gasket sealant
- Threadlocking compound
- Serial numbers
- Special tools
- Mechanics tips
- Bearing replacement
- Oil Seals
- Specifications
- Chapter Two: Troubleshooting
- Operating requirements
- Starting system
- Choke circuit and solenoid test
- Key (ignition) switch test
- Charging system
- Ignition system
- Fuel system
- Power head
- Chapter Three: Lubrication, Maintenance and Tune-Up
- Lubrication
- Fuel selection
- Alcohol extended gasoline
- Oil selection
- Oil mixture
- Jet drive lubrication
- Storage
- Anticorrosion maintenance
- Engine flushing and auxiliary cooling water connection
- Tune-up
- Compression check test
- Spark plugs
- Starter solenoid check
- Wiring harness check
- Performance test
- Specifications
- Chapter Four: Engine Synchronization and Adjustment
- Engine timing and synchronization
- Carburetor linkage adjustment
- Ignition timing
- Choke valve synchronization
- Throttle and oil pump synchronization
- Specifications
- Chapter Five: Fuel System
- Fuel pump
- Carburetors
- Carburetor disassembly, reassembly, and adjustment
- Carburetor cleaning and inspection
- Core plugs and lead shot
- Reed valve assembly
- Choke solenoid
- Fuel recirculation system
- Specifications
- Chapter Six: Ignition and Electrical Systems
- Battery
- Component wiring
- Alternator charging system
- Electric starting system
- Starter motor system
- Ignition system
- Specifications
- Chapter Seven: Power Head
- Serial numbers
- Fasteners and torque specifications
- Flywheel removal/installation
- Power head disassembly
- Piston and connecting rod assembly
- Connecting rod and crankshaft
- Specifications
- Chapter Eight: Drive System
- Serial numbers
- Impeller selection
- Shift cable adjustment
- Steering cable adjustment
- Main drive housing
- Shim selection
- Jet drive pump
- Specifications
- Chapter Nine: Oil Injection System
- Oil injection
- Specifications
- Index
- Wiring Diagrams
File Format: .PDF
Compatibility: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader & WinZip