Polaris ATV 1996-2003 Sportsman & Xplorer Repair Srvc Manual

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This comprehensive service, maintenance, and repair manual for the Polaris line of ATVs is a valuable resource for both professional mechanics and DIY enthusiasts. With 504 pages, it provides step-by-step instructions and exploded views to simplify and expedite repairs. This manual covers all essential sections, including troubleshooting, lubrication, maintenance, and tune-up, as well as detailed information on the electrical and wiring system.

Each section included in the manual:

  • General Information
  • Troubleshooting
  • Lubrication, Maintenance, and Tune-Up
  • Engine Top End
  • Engine Lower End
  • Fuel System
  • Cooling Systems
  • Clutch/Drive Belt System
  • Transmission
  • Front Drive System
  • Electrical System
  • Front Suspension and Steering
  • Rear Suspension
  • Brakes
  • Body
  • Supplement 2001-2003 Service Information
  • Index
  • Wiring Diagrams

This manual covers the following 1996-2003 Polaris models:

  • Sportsman 400
  • Sportsman 500
  • Xplorer 500 4x4

Whether you own a repair shop or prefer to perform maintenance and repairs on your own, this manual is a cost-effective solution that provides comprehensive information for maintaining and repairing your Polaris ATV.

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