
Polaris Sportsman 500 RSE 1996-2000 Repair Service Manual
Description
Product Reviews
Q&A
This workshop service manual for the Polaris Sportsman 500 RSE covers repair and overhaul procedures for the specified years. It is designed for use by professional mechanics and DIY enthusiasts familiar with general automobile practices.
The manual includes instructions on components manufactured for the Polaris Sportsman 500 RSE, as well as repair procedures for proprietary components. It provides reliable information, emphasizing particular details denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It offers diagnostic and repair procedures, making it a valuable resource for routine maintenance and servicing. For those considering DIY maintenance and repair, safety equipment and precautions are essential, including the use of a torque wrench and, in some cases, special tools identified by their Polaris Sportsman 500 RSE special tool number and illustrated.
Owning and referring to this manual will enable the Polaris Sportsman 500 RSE owner to be better informed and more knowledgeable about repairs. The manual contains all necessary instructions for any repair the vehicle may require, including tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, and more extensive repairs involving engine and transmission disassembly.
This is an electronic delivery via email, and the content depicts parts and/or procedures applicable to the particular product at the time of writing. The manual is in English and printable. The file format is .PDF.
- General Information
- Maintenance
- Lubrication
- Heating
- Ventilation
- Air Conditioning
- Suspension
- Front Suspension
- Rear Suspension
- Wheel
- Tire System
- Differential
- Driveline
- Drive Shaft
- Transfer Case
- Brakes
- Engine
- Engine Mechanical
- Engine Cooling
- Engine Fuel
- Engine Electrical
- Ignition System
- Starting
- Charging System
- Emissions
- Engine Exhaust
- Engine Lubrication
- Engine Speed Control System
- Clutch
- Cooling
- Electronic Control Modules
- Engine Systems
- Heated Systems
- Horn
- Ignition Control
- Instrument Cluster
- Lamps
- Power Systems
- Restraints
- Speed Control
- Transmission
- Exhaust System
- Body Structure
- Seats
- Security and Locks
- Air Bag System
- Exterior Trim
- Interior Trim
- Frame
- Bumpers
- Fuel System
- Steering
- Transmission and Transfer Case
- Tires
- Wheels
- Body
- Heating
- Air Conditioning
- Emissions Control
- Engine Removal
- Engine Installation
- Final Drive
- Electrical System
- Air cleaner element renewal
- Air cleaner temperature control check
- Auxiliary drivebelt check
- Battery electrolyte level check
- Battery terminal check
- Brake hydraulic fluid renewal
- Brake hydraulic system seal and hose renewal
- Brake pipe and hose check
- Choke adjustment check
- Contact breaker point renewal and distributor lubrication
- Crankcase ventilation system check
- Emission control filter element renewal
- Engine coolant renewal
- Engine idle speed check
- Engine oil and filter renewal
- Engine valve clearance check - OHV engines
- Exhaust system check
- Fluid leak check
- Fluid level checks
- Front and rear brake pad/shoe check
- Front wheel alignment check
- Gearbox oil level check
- Handbrake check
- Hinge and lock check and lubrication
- HT lead, distributor cap
- Ignition circuit check
- Ignition timing
- Contact breaker gap (dwell angle) check
- Intensive maintenance
- Mixture adjustment check
- Road test
- Roadwheel security check
- Seat belt check
- Spark plug check
- Spark plug renewal
- Steering and suspension security check
- Throttle damper operation check
- Timing belt renewal
- Tyre checks
- Underbody inspection
- Wiper blade check