Still Fork Truck R70-16, R70-18, R70-20 Compact: R7052, R7054, R7056, R7058, R7074, R7075, R7076, R7077, R7078, R7079 Workshop M

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  • Original Illustrated Factory Workshop Manual for Still Fork Truck R70-16, R70-18, R70-20 Compact.
  • These original factory manuals for Still Forklift Trucks contain high-quality images, circuit diagrams, and instructions to help you operate and repair your truck. All manuals are printable and contain searchable text.
  • Covered models:
    • R7052
    • R7054
    • R7056
    • R7058
    • R7074
    • R7075
    • R7076
    • R7077
    • R7078
    • R7079
  • Format: 305 Pages
  • Language: English
  • Contents:
    • 02. Steer Axle
      • Contents
      • Technical Data for Maintenance Service
      • Mechanical configuration of Steer axle
      • Steer axle removal
      • Steer axle installation
      • Wheel hub - Removal and Dismantling
      • Wheel hub- Reassembling and Installation
      • Wheel angle stop adjustment
      • Checking the steering angles
      • Stub axle -Removal and Dismantling
      • Stub axle - Reassembling and Lubricating the steer axle with Installation grease
      • Track rod removal
      • Track rod installation
      • Steer cylinder removal
      • Steer cylinder installation
    • 03. Power Axle
      • Wheel hub installation
      • Technical Data for Maintenance Service
      • Power Axle / Description
      • Power Axle removal
      • Power Axle installation
      • Double reduction gear and differential / Sectional view
      • Exploded view
      • Axle housing installation
      • Half-shaft (axle shaft) removal
      • Half-shaft (axle shaft) installation
      • Wheel hub removal
    • 04. Wheels and tyres
    • 06. Steering
      • Technical Data for Maintenance Service
      • Operation
      • Adjusting the steering column
      • Steering control unit
      • Steering control unit removal
      • Steering control unit installation
      • Repairing the steering control unit
      • Priority valve - Dismantling
      • Priority valve - Reassembly
      • Steer cylinder disassembly
      • Steer cylinder reassembly
    • 07. Brake system
      • Technical Data for Maintenance Service
      • Function
      • Initial adjustment
      • Parking brake adjustment
      • Master cylinder
    • 08. Electrical installation
      • Technical Data for Maintenance Service
      • Electrical installation
      • Mechanical configuration
      • General description
      • Testing the insulation
      • Dash panel
      • Console
      • Key switch
      • Travel sender (single pedal control)
      • Travel sender switch (single pedal control)
      • Twin pedal control
      • Warning horn
      • Brake sender
      • Parking brake microswitch
      • Brake fluid level switch
      • Senders (transmitters) for hyd. functions
      • Speed sensor
      • Tachogenerator
      • Alternator
      • Servomotor, injection pump
      • Fuel cut-off solenoid valve
      • Coolant temperature sensor
      • Coolant temperature switch
      • Air filter switch
      • Batteries
      • Current sensor
      • Electric fan for cooling the engine/Spal-/EBM-fan
      • Throttle positioning solenoid
      • Fuse holder board
      • Control circuit fuses
      • Main circuit fuses
      • Starter relay
      • Preheating relay
      • Relay, solenoid fuel cut-off valve
      • Controller consisting of:
        • Traction control circuit
        • Charge compensating circuit
        • Power board for traction control
        • Power board for controlling electric fan 9M5
      • Replacing the Controller
      • Calibration
      • Replacing the Console
      • FleetManager
      • Joystick
    • 09. Lighting & instruments
      • Configuration of lighting equipment
      • Variants
      • Equipment level A: Controller, distributing circuit board
      • Equipment level B: Controller, relay box, distributing circuit board
      • Equipment level C: Controller, 2 x relay box
      • Relays
      • Fuses
      • Relay box
      • Distributing circuit board
      • Parameterization
      • Parameterization of the additional electrical equipment via the console
    • 10. Hydraulic system
      • Operation of Lift & Tilt hydraulics
      • Mechanical configuration/Fittings instructions
      • Hydraulic schematic
      • Operation
      • Connection block/Functional description
      • Hoist/lower functions
      • Tilting/Hydraulic Ancillary Equipment
      • Fitting restrictors - tilt valve block/Block seals
      • Shuttle valves
      • Transducer - Operation - Replacement
      • Mechanical configuration/Checking for contamination
      • Operation/Removal & Installation
      • Hydraulic oil change/Filling capacity/Breatherfilters
      • Operation and Maintenance/Assembly
      • Tube fittings with Captive Seals
      • Schematic/Legend
    • 11. Electric motor / generator
      • Drive motor (R7052/56, R7054/58)
      • Drive motor, construction/Wiring diagram/Connections
      • Drive motor removal/Drive motor installation
      • Drive motor - Dismantling/Drive motor reassembly
      • Inspecting and changing the motor brushes
      • Drive motor (AD20 axle)
      • Drive motor type/Circuit diagram/Position of motor terminals
      • Removing the drive motor/Fitting the drive motor
      • Removing the armature/Fitting the armature
      • Checking and replacing carbon brushes
      • Speed sensor bearing
      • Drive motor (exploded drawing)/Drive motor (sectional view)
      • Generator
      • Generator, construction/Wiring diagram/Connections
      • Generator removal/Generator installation
      • Inspecting and changing the carbon brushes
      • Generator - Dismantling/Generator reassembly
      • Thermal monitoring/Brush wear monitoring facility
      • Forced ventilation/Testing the insulation/General hints
    • 13. Hydraulic auxiliary functions
      • Technical Data for Maintenance Service
      • Pressure Regulator Unit I and II -Operation
      • Pressure Regulator Unit -Relief valve/Pressure indication
      • Control valve block/Fitting restrictors
      • Pressure limitation for clamps with integral sideshift feature
    • 15. IC engine
      • Technical data, LP gas engine
      • Engine features, engine number/Overview/Functional description
      • Before starting engine/Starting engine/Cold start/Shutting off engine
      • Note on removing and installing engine/Special tools
      • Removing, installing tensioning toothed belt/Adjusting tension of V-belt for alternator
      • Adjusting tension of V-belt for coolant pump/Replacing crankshaft seal at pulley end
      • Removing and installing cylinder head/Checking compression/Repairing valve gear
      • Replacing camshaft seal/Removing and installing camshaft/Checking hydraulic bucket tappets
      • General/Oil additives/Changing oil/Renewing the oil filter/Adding oil
      • Ignition distributor and lubrication system/Removing and installing parts of cooling system
      • Parts of cooling system, engine side/Radiator/Coolant temperature sensor 6B12
      • Coolant hose connection diagram/Draining and filling coolant/Safety measures for ignition system
      • Disassembling transistorised ignition system/Checking and adjusting ignition timing
      • Checking transistorised ignition (TSZ-H) switch unit/Checking Hall sender
      • Checking speed limiter/Checking limiting speed/Checking plug connectors, ignition lead and ignition coil
      • Replacing air filter element/Overview/Functional description/General information/Cleanliness rules
    • 20-25 Mast, Cylinders, Fork carriage, Tilt cylinders
      • Functional Group 20
        • Technical Data for Maintenance Service
        • Mast types / Removal of mast
        • Telescopic mast/Hi-Lo mast/Triple mast/Lift chain adjustment /Carriage stops
        • Support rollers/Hoist cylinders 7052/54/56/58/Lowering valve/Line failure safety device
        • Hoist cylinders 7074 - 79/DemontageAussenzylinder (Hi-Lo, Triplemast)/Demontage Zylinder Telehubgerust
        • Mittelzylinder Niho / Dreifach
      • Functional Group 22
        • Fork carriage removal/Changing the guide roller shafts
      • Functional Group 25
        • Tilt cylinder Removal/Tilt cylinder assambling/Mast tilt angle/System diagnosis
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