This workshop service manual for the Suzuki DF90 covers the repair and overhaul of the car, providing reliable information for routine maintenance and servicing. It includes instructions on components manufactured for the Suzuki DF90, as well as repairs of proprietary components. The manual is useful for both professional mechanics and DIY enthusiasts.
The manual emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE. It provides diagnostic and repair procedures to follow when trouble occurs. For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Suzuki DF90 into a dealer and making the trips to leave it and pick it up. A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labor and overhead costs.
For those intending to do maintenance and repair on their Suzuki DF90, it is essential that safety equipment be used and safety precautions observed when working on the car. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications. In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Suzuki DF90 special tool number and illustrated.
The owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably make repairs like a professional automotive technician. The manual contains all necessary instructions needed for any repair your Suzuki DF90 may require, including tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.
This is a .PDF file manual, and it is a complete service manual containing parts and/or procedures applicable to the particular product at the time of writing. The language is English, and it is printable. Please note that this is a digital form, not a hard copy, and it will be delivered via email.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
