Suzuki LT230GE LT-F230G 1985-1990 Repair Service Manual

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This workshop service manual is designed for the Suzuki LT230GE LT-F230G for the years 1985 to 1990. It is intended for use by professional mechanics and DIY enthusiasts. The manual covers repair and overhaul procedures, assuming familiarity with general automobile practices. It includes instructions on components manufactured for the Suzuki LT230GE LT-F230G, as well as repairs of proprietary components. The manual emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It provides information and procedures for routine maintenance, servicing, diagnostic, and repair procedures. For those intending to do maintenance and repair on their Suzuki LT230GE LT-F230G, it is essential that safety equipment be used and safety precautions observed when working on the vehicle. Special tools that are recommended or required to accomplish adjustments or repairs are also mentioned.

The manual contains specifications and procedures available in an authorized Suzuki LT230GE LT-F230G dealer service department. It aims to help the owner get the best value from the vehicle and make informed and knowledgeable repairs like a professional automotive technician.

This is a complete service manual containing all necessary instructions needed for any repair the Suzuki LT230GE LT-F230G may require. It covers tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly, among other topics.

The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It is available in English and is delivered electronically via email. The manual is in .PDF format.

  • General Information
  • Maintenance
  • Lubrication
  • Heating
  • Ventilation
  • Air Conditioning
  • Suspension
  • Front Suspension
  • Rear Suspension
  • Wheel
  • Tire System
  • Differential
  • Driveline
  • Drive Shaft
  • Transfer Case
  • Brakes
  • Engine
  • Engine Mechanical
  • Engine Cooling
  • Engine Fuel
  • Engine Electrical
  • Ignition System
  • Starting
  • Charging System
  • Emissions
  • Engine Exhaust
  • Engine Lubrication
  • Engine Speed Control System
  • Clutch
  • Cooling
  • Electronic Control Modules
  • Engine Systems
  • Heated Systems
  • Horn
  • Ignition Control
  • Instrument Cluster
  • Lamps
  • Power Systems
  • Restraints
  • Speed Control
  • Transmission
  • Exhaust System
  • Body Structure
  • Seats
  • Security and Locks
  • Air Bag System
  • Exterior Trim
  • Interior Trim
  • Frame
  • Bumpers
  • Fuel System
  • Steering
  • Transmission and Transfer Case
  • Tires
  • Wheels
  • Body
  • Heating
  • Air Conditioning
  • Emissions Control
  • Engine Removal
  • Engine Installation
  • Final Drive
  • Electrical System
  • Air cleaner element renewal
  • Air cleaner temperature control check
  • Auxiliary drivebelt check
  • Battery electrolyte level check
  • Battery terminal check
  • Brake hydraulic fluid renewal
  • Brake hydraulic system seal and hose renewal
  • Brake pipe and hose check
  • Choke adjustment check
  • Contact breaker point renewal and distributor lubrication
  • Crankcase ventilation system check
  • Emission control filter element renewal
  • Engine coolant renewal
  • Engine idle speed check
  • Engine oil and filter renewal
  • Engine valve clearance check - OHV engines
  • Exhaust system check
  • Fluid leak check
  • Fluid level checks
  • Front and rear brake pad/shoe check
  • Front wheel alignment check
  • Gearbox oil level check
  • Handbrake check
  • Hinge and lock check and lubrication
  • HT lead, distributor cap
  • Ignition circuit check
  • Ignition timing
  • Contact breaker gap (dwell angle) check
  • Intensive maintenance
  • Mixture adjustment check
  • Road test
  • Roadwheel security check
  • Seat belt check
  • Spark plug check
  • Spark plug renewal
  • Steering and suspension security check
  • Throttle damper operation check
  • Timing belt renewal
  • Tyre checks
  • Underbody inspection
  • Wiper blade check
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