This workshop service manual for the Suzuki RM250 covers the repair and overhaul of the 2004-2008 models. It is designed for use by mechanical technicians familiar with general automobile practices and emphasizes the special aspects of the product. The manual includes instructions on components manufactured for these models, as well as repairs of proprietary components. It provides reliable information, specifications, and procedures available in an authorized dealer service department.
The manual is useful for both professional mechanics and DIY enthusiasts, offering diagnostic and repair procedures, as well as instructions for routine maintenance and servicing. It also emphasizes safety equipment and precautions to be observed when working on the Suzuki RM250 2004-2008, including the use of torque wrenches and special tools for adjustments or repairs.
Owners will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably perform repairs like a professional automotive technician. It contains all necessary instructions needed for any repair the Suzuki RM250 2004-2008 may require, including tune-ups, maintenance, removal & install procedures, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.
The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It is available in English and is delivered electronically via email. This is a .PDF manual, not a hard copy.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
