This workshop service manual is designed for the Suzuki SFV650 Gladius 650 for the years 2009 to 2015. It is intended for use by mechanical technicians familiar with service procedures for BRP products. The manual covers repair and overhaul procedures for the mentioned car models, assuming the technician is well-versed in general automobile practices. It includes instructions on components manufactured for these models, as well as repairs of proprietary components with instructions from respective manufacturers.
The manual provides reliable information and aims to help both professional mechanics and DIY enthusiasts get the best value from their Suzuki SFV650 Gladius 650. It includes specifications and procedures available in an authorized Suzuki dealer service department, emphasizing particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It offers diagnostic and repair procedures for routine maintenance and servicing, enabling individuals to save time and money by performing simpler jobs themselves. Safety equipment and precautions are emphasized, including the use of a torque wrench and special tools recommended or required for adjustments or repairs.
Owners will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably perform repairs like a professional automotive technician. The manual contains all necessary instructions needed for any repair the Suzuki SFV650 Gladius 650 may require, including tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, and more extensive repairs involving engine and transmission disassembly.
The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It covers general information, maintenance, lubrication, heating, ventilation, air conditioning, suspension, front and rear suspension, wheels, tire system, differential, driveline, drive shaft, transfer case, brakes, engine, engine mechanical, engine cooling, engine fuel, engine electrical, ignition system, starting, charging system, emissions, engine exhaust, engine lubrication, engine speed control system, clutch, cooling, electronic control modules, engine systems, heated systems, horn, ignition control, instrument cluster, lamps, power systems, restraints, speed control, transmission, exhaust system, body structure, seats, security and locks, air bag system, exterior trim, interior trim, frame, bumpers, fuel system, steering, transmission and transfer case, tires, wheels, body, heating, air conditioning, emissions control, engine removal, engine installation, final drive, and electrical system.
The manual also includes general maintenance tags for air cleaner element renewal, air cleaner temperature control check, auxiliary drive belt check, battery electrolyte level check, battery terminal check, brake hydraulic fluid renewal, brake hydraulic system seal and hose renewal, brake pipe and hose check, choke adjustment check, contact breaker point renewal and distributor lubrication, crankcase ventilation system check, emission control filter element renewal, engine coolant renewal, engine idle speed check, engine oil and filter renewal, engine valve clearance check, exhaust system check, fluid leak check, fluid level checks, front and rear brake pad/shoe check, front wheel alignment check, gearbox oil level check, handbrake check, hinge and lock check and lubrication, HT lead, distributor cap, ignition circuit check, ignition timing, contact breaker gap (dwell angle) check, intensive maintenance, mixture adjustment check, road test, road wheel security check, seat belt check, spark plug check, spark plug renewal, steering and suspension security check, throttle damper operation check, timing belt renewal, tyre checks, underbody inspection, and wiper blade check.
