Suzuki VS800 1992-2009 Workshop Repair Service Manual

This workshop service manual for the Suzuki VS800 covers the repair and overhaul procedures for the specified model years. It is designed for use by professional mechanics and DIY enthusiasts who are familiar with general automobile practices.

The manual includes instructions on components manufactured for the Suzuki VS800, as well as repairs of proprietary components. It provides reliable information, specifications, and procedures available in an authorized Suzuki dealer service department.

Emphasizing particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE, it offers diagnostic and repair procedures for routine maintenance and servicing.

For those intending to do maintenance and repair on their Suzuki VS800, it is essential to use safety equipment and observe safety precautions. Special tools may be recommended or required for adjustments or repairs, often identified by their special tool number and illustrated.

This manual contains instructions for tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly, among other procedures.

It is an English language .PDF file that provides information and procedures applicable to the particular product at the time of writing. It is not an interactive software manual, but a comprehensive guide for maintenance and repair.

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This workshop service manual is a valuable resource for anyone looking to maintain or repair their Suzuki VS800, providing detailed instructions and information for various maintenance and repair procedures.

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check