Toyota Electric Reach Truck Type 6BNCUE15, 6BNCUE18 Workshop Service Manual

Illustrated Factory Workshop Service Manual for Toyota Electric Reach Truck Type 6BNCUE.

This manual contains high-quality images, circuit diagrams, and instructions to assist with the operation, maintenance, and repair of Toyota (BT) Forklift Trucks. It is a valuable resource for both professional mechanics and DIY enthusiasts. The manual is printable, contains searchable text, and navigation bookmarks for easy reference.

Covered models:

• 6BNCUE15
• 6BNCUE18

Language: English

Format, Contained Set of Manuals:

1. System Controller Schematic, 1 page
2. Hydraulic Schematic, 1 page
3. Harness Pin Designations, 1 page
4. Main Service manual, 100 Pages

Contents:

• FRAME
  • Battery Rollers
  • Battery Gates
  • Overhead Guard
  • Rear Post
  • Front Cover
  • Top Cover
  • Control Cover
  • Operator Compartment Pads
  • Floor Mat / Brake Pedal Pad
  • High Back Pad
  • Decals
• DRIVE
  • Drive Train
  • Drive Unit
  • Drive Motor
  • Gearbox
  • Drive Wheel Assembly
  • Changing Drive Tires
  • V-RingSeal
  • Drive Wheel Spindle
  • Drive Unit Rebuild - Disassembly
  • Drive Unit Rebuild - Assembly
  • Carrier Rebuild
• BRAKES
  • Brake System
  • Disc Brake Unit
  • Brake Pedal
  • Brake Adjustments
• STEER
  • Steering System
  • Steer Pump and Motor Assembly
  • Steer Motor Brushes
  • Steer Pump
  • Steer Pressure Adjustment
  • Steer Control Valve
  • Hydraulic Motor
  • Steer Gear
  • Steer Fork Assembly
  • Steer Wheel Assembly
  • Changing Steer Tires
  • Steer Position Potentiometer
• OPERATOR CONTROLS
  • Description
  • Control Handle Assembly
  • Control Handle Potentiometer
  • Battery Disconnect Lever
  • Horn Button Spring
  • Lift & Travel Springs
  • Control Handle Replacement
  • Light and Auxiliary Rocker Switches
  • Keyswitch
• LIFT AND AUXILIARY HYDRAULICS
  • Theory of Operation
  • Lift Pump
  • Lift Pump & Motor Assembly
  • Lift Pump Motor Brushes
  • Valve Cartridges
  • Hydraulic Oil Filter
  • Hydraulic Oil
  • Tilt Cylinders
  • Tilt Angle Adjustment
  • Relief Pressure Adjustment
• ELEVATING
  • Mast Description
  • Carriage
  • Mast
  • Center (Free-Lift) Cylinder
  • Outer Lift Cylinders
  • Checks and Adjustments
• ELECTRICAL
  • Capacitor Discharge
  • System Controller / Operator Display Box
  • Operator Display Board / Memory Board
  • Traction Amplifier
  • Contactor Tips
  • Main Power Contactor
  • Lift and Steer Contactors
  • Fuses
  • Horn
  • Horn Relay
  • Amplifier Diodes
• PROGRAMMING AND DIAGNOSTICS
• PREVENTIVE MAINTENANCE
• TROUBLESHOOTING